Fabric Inspection

About Fabric Inspection

Fabric Inspection

What are the fabric inspection methods?

Fabric inspection method or preparation. The vast idea on nature of fabric defects (how an error looks and its appearance) Criteria of giving penalty points based on defects and defect length. Calculation method of total penalty points for total defects found in a fabric roll or than.

Fabric inspection ensures to minimize of the rejection of cut panels or rejected garments due to fabric faults. Cutting inspected and approved fabric ensures not only finished garment quality but also reduces rejects, and improves efficiency and timely deliveries.

Advantages of Fabric Inspection

  1. Easy to identify and classify damages.
  2. Easy to label damaged areas.
  3. Easy to overlap damaged area when spreading and cutting processes.
  4. Easy to eliminate fabric faults when spreading process.
  5. Easy to reduce damages in production.
  6. Easy to reduce fabric wastage.
  7. Garment quality will be increased.
  8. Productivity will be increased.
  9. Reduce internal and external quality failures.
  10. Increase customer loyalty.
  11. Reduce customer complaints.

The 4- point system is widely used for fabric inspection; in the United States, it is  known as AAMA point grading system

(AAMA- American Apparel manufacturers association).

The procedure of the 4-point system:

  1. Fabric inspection is usually done on fabric inspection machinery.
  2. These types of machinery are designed so that rolls of fabric can be mounted behind the inspection table under adequate light and re-rolled as they leave the table.
  3. Inspection machinery is either power driver or the inspector pulls the fabric over the inspection table.
  4. The defects are located, marked, and recorded on an inspection form.
  5. Some machinery is equipped to measure the length of each roll of fabric (meter/yard).

10 Points System Fabric Inspection:
When a sewing factory receives fabric from the mill, it is difficult to conduct a full 100% inspection of the fabric. So then minimum 10% inspection of all piece goods prior to spreading the fabric. There are several methods of fabric inspection in garments industry which are point out above. Ten Points system is one of them.

Man-days Cost In Quality Control Services

Inspection City/Place Sample Size Req . Man / Day Inspection Charge Working Hour Location
Inside Dhaka City Up to 200 1 USD$ 130.00 08 Hours  
Inside Dhaka City Above 200 2 USD$ 250.00 08 Hours  
Outside Dhaka City Up to 200 1 USD$ 180.00 08 Hours Gazipur/Savar/Dhamrai/ Narshingdi & Narayanganj
Outside Dhaka City Above 200 2 USD$ 350.00 08 Hours Gazipur/Savar/Dhamrai/ Narshingdi & Narayanganj
Outside Dhaka City Up to 200 1 USD$ 260.00 08 Hours Chittagang/Comilla
Outside Dhaka City Above 200 2 USD$ 500.00 08 Hours Chittagang/Comilla

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